Know Your Sausage
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All that you wanted to know about the sausages

Types of Sausages

Sausages are either ready to eat or not. They can be made from red meat, poultry or a combination. Uncooked sausages include fresh (bulk, patties or links) and smoked sausages. Uncooked smoked sausages containing pork must be treated for trichinae.

Ready-to-eat sausages are dry, semi-dry and/or cooked. Dry sausages may be smoked, unsmoked or cooked. Semi-dry sausages are usually heated in the smokehouse to fully cook the product and partially dry it.

What's on the Label?

Let the label be your guide to sausage selection and handling. It will tell you if the product must be kept refrigerated, the nutrient content and the ingredients. All ingredients in the product must be listed by weight in descending order in the ingredient statement.

Safe handling instructions are mandatory for all raw or partially cooked meat and poultry products.

For sausage products packaged under federal inspection, a Nutrition Facts panel is mandatory. If sausages are made and packaged in a local store, the nutrient information on the package is voluntary or it may be at the point of purchase.

The Nutrition Facts information on the label can help consumers compare products and make more informed, healthy food choices.

The label must say "Keep Refrigerated" if the sausage is perishable. Product dating is optional but the manufacturer may have affixed a date.

Definition of Fresh Sausages

Fresh sausages are a coarse or finely comminuted meat food product prepared from one or more kinds of meat, or meat and meat byproducts. They may contain water not exceeding 3% of the total ingredients in the product. They are usually seasoned, frequently cured, and may contain binders and extenders. They must be kept refrigerated and thoroughly cooked before eating.

Content of Fresh Sausages

  • Fresh Pork Sausages - May not contain pork byproducts and no more than 50% fat by weight.
  • Fresh Beef Sausages - May not include beef byproducts and no more than 30% fat by weight.
  • Breakfast Sausages - May contain meat and meat byproducts and no more than 50% fat by weight.
  • Whole Hog Sausage - Meat from swine in such proportions as are normal to a single animal and no more than 50% fat by weight.

 

  • Italian Sausage Products - Cured or uncured sausages containing at least 85% meat, or a combination of meat and fat, with the total fat content constituting not more than 35% of the finished product. It contains salt, pepper, fennel and/or anise and no more than 3% water. Optional ingredients permitted in Italian Sausages are spices (including paprika) and flavorings, red or green peppers, onions, garlic and parsley, sugar, dextrose and corn syrup.

Cooked and/ or Smoked Sausages

These products are made of one or more different kinds of chopped or ground meats which have been seasoned, cooked and/or smoked. Water can be no more than 10% by weight. Meat byproducts may be used. Included in this category are:

  • salami
  • liverwurst
  • hot dogs
  • bologna
  • knockwurst
  • bratwurst
  • braunschweiger
  • blood sausage
  • jellied beef loaf
  • thuringer-style.

Cooked Salami (not dry) is made from fresh meats which are cured, stuffed into casings and cooked in a smokehouse at high temperature. It may be air dried for a short time. It has a softer texture than dry and semi-dry sausages and must be refrigerated.

Meat Specialties

A ready-to-eat sausage product. It is made from comminuted meats that are seasoned and usually cooked or baked rather than smoked. They are usually sliced and served cold. Included in this category are:

  • chopped ham loaf
  • luncheon meat
  • peppered loaf
  • head cheese
  • jellied corned beef
  • ham and cheese loaf
  • honey loaf
  • old fashioned loaf
  • olive loaf
  • pickle and pimento loaf
  • scrapple
  • souse
  • veal loaf.

Dry and Semi-Dry Sausages

Dry sausages may or may not be characterized by a bacterial fermentation. When fermented, the intentional encouragement of a lactic acid bacteria growth is useful as a meat preservative as well as producing the typical tangy flavor. The ingredients are mixed with spices and curing materials, stuffed into casings, and put through a carefully controlled, long, continuous air-drying process.

Dry sausages require more production time than other types of sausages and results in a concentrated form of meat. Medium-dry sausage is about 70% of its "green" weight when sold. Green weight is the weight of the raw article before addition of added substances or before cooking. Less-dry and fully-dried sausages range from 80% to 60% of original weight at completion.

Dry sausages include:

  • chorizo (Spanish, smoked, highly spiced)
  • Frizzes (similar to pepperoni but not smoked)
  • pepperoni (not cooked, air dried)
  • Lola or Lolita and Lyons sausage (mildly seasoned pork with garlic)
  • Genoa Salami (Italian, usually made from pork but may have a small amount of beef; it is moistened with wine or grape juice and seasoned with garlic.

Semi-dry sausages are usually heated in the smokehouse to fully cook the product and partially dry it. Semi-dry sausages are semi-soft sausages with good keeping qualities due to their lactic acid fermentation. "Summer Sausage" (another word for cervelat) is the general classification for mildly seasoned, smoked, semi-dry sausages like Mortadella and Lebanon bologna.

 

 

Storage

All sausage -- except dry sausage -- is perishable and therefore must be kept refrigerated. The following storage times should be followed for maximum quality.

 

 

SAUSAGE STORAGE CHART

  • If the sausage has a "use-by" date, follow that date. It is the last date recommended for the use of the product while at peak quality. The date has been determined by the manufacturer of the product.
  • If the sausage has a "sell-by" date, or no date, store it for the times

TYPE OF SAUSAGE

REFRIGERATOR - UNOPENED

REFRIGERATOR - AFTER OPENING

Fresh Sausage, uncooked

1 to 2 days

(included in unopened storage)

Fresh Sausage, after cooking by consumer

(not applicable)

3 to 4 days

Hard/Dry Sausage

indefinitely in refrigerator; 6 weeks in pantry

3 weeks in refrigerator, or until it turns rancid

Hot Dogs and other Cooked Sausage

2 weeks

7 days

Summer Sausage (Semi-dry)

3 months

3 weeks

Freeze if you can't use within times recommended above for refrigerator storage. Once frozen it doesn't matter if the date expires because foods kept frozen continuously are safe indefinitely. However, for best quality use within 1-2 months.

 

SAUSAGE HISTORY

The manufacture of sausages began over two thousand years ago, and it is still a growing industry. While some of its basic practices are almost as old as civilisation, the industry is constantly adopting new developments in processing in the light of later scientific and technical knowledge.

Sausage has been an important item in man's diet for twenty centuries. The first recognisable mention of this meat food is found in a Greek play called "The Orya," or "The Sausage," written about 500 B.C. Thereafter the word for sausage occurs with frequency in Greek writings. It's also a favourite food of the Romans, at one time becoming so popular for festive occasions that it was placed under the ban of the early church.

The modern word "sausage" is derived from the Latin ~salsus~, meaning salted. The term was probably originally applied to cured or salted meat generally. In the days of old people did not have refrigeration to preserve their meat and so making sausage was a way of overcoming this problem.

Dry sausage was born as a result of the discovery of new spices, which helped to enhance, flavour and preserve the meat. Different countries and different cities within those countries started producing their own distinctive types of sausage, both fresh and dry. These different types of sausage were mostly influenced by the availability of ingredients as well as the climate.

Some parts of the world with periods of cold climate, such as northern Europe were able to keep their fresh sausage without refrigeration, during the cold months. They also developed a process of smoking the sausage to help preserve the meat during the warmer months. The hotter climates in the south of Europe developed dry sausage, which did not need refrigeration at all.

Basically people living in particular areas developed their own types of sausage and that sausage became associated with the area. For example Bologna originated in the town of Bologna in Northern Italy, Lyons sausage from Lyons in France and Berliner sausage from Berlin in Germany, in England they became associated with the county's, Berkshire, Wiltshire, Lincolnshire, Cumberland Etc.

 

TYPES OF SAUSAGE

Cooked Sausage

Made with fresh meats and then fully cooked. The sausage is either eaten immediately after cooking or must be refrigerated and is usually reheated before eating. Examples include Braunschweiger, Veal sausage and Liver sausage.

Cooked Smoked Sausage

Much the same as cooked sausage, but it is cooked and then smoked, or smoke-cooked. It can be eaten hot or cold, but is stored in the refrigerator. Examples include Wieners, Kielbasa and Bologna.

Fresh Sausage

Made from meats that have not been previously cured. This sausage must be refrigerated and thoroughly cooked before eating. Examples include Boerewors, Italian Pork sausage, Fresh Beef sausage and the British Banger.

Fresh Smoked Sausage

This is fresh sausage that is smoked. After smoking, the sausage can then be refrigerated and cooked thoroughly before eating. Examples include Mettwurst and Roumanian sausage.

Dry Sausage

Made from a selection of meats. These are the most complicated of all sausages to make, as the drying process has to be carefully controlled. Once produced this type of sausage can be readily eaten, and will keep for very long periods under refrigeration. Examples include Salami’s and Summer sausage.

 

BRITISH SAUSAGES

This is also commonly known as "Bangers" they are a fresh pork sausage and all have a certain amount of bread crumb in them, the predominant flavour is derived from sage, Irish sausages are very similar. They are traditionally stuffed into Hog casings.

ITALIAN SAUSAGE

This is the sausage of pizza and can be frozen in bulk or stuffed into hog casings for sandwiches. The predominant flavour is derived from fennel and the meat is pork.

 

BRATWURST

This is the sausage of Octoberfest. It is made from pork and veal and a long list of spices.

In this country it is stuffed into hog casings but in parts of Germany and my favourite is the sheep casing size.

SUMMER SAUSAGE, SALAMI & BEER STICKS

These are fermented sausages made from pork and beef. Summer is cooked, Salami is dried and beer sticks can be either. Smoking is optional.

The Summer can be stuffed into fibrous casings or beef middles for the traditional size. They can also be stuffed into sheep casings for beer sticks. As there is a great deal of shrinking in Salami, they can not be stuffed in fibrous casings.

LIVER SAUSAGE & BRAUNSCHWEIGER

These are cured sausages made from pork liver, pork hearts and pork. Braunschweiger is smoked after cooking hence the "braun" in the name.

They are best stuffed into beef middles as fibrous casings do not shrink with the sausage

 

 

 

CASINGS

My favourites are sheep casings for English sausage and brats, pig casings for Polish, fibrous casings for summer sausage and beef middles for salami. The choices are endless and only with experience can one decide what works best for you.

You can group all casings into 2 general classes, Natural and Man made. Natural casings are the intestines of animals, more specifically those of Cows, Hogs, and lamb or sheep. Man made are those that are pretty much made from anything else, cellulose, collagen, fibrous, muslin and the catch all synthetic.

Man made casings need little or no preparation. Fibrous need to be soaked before use, but that is the extent of the preparation.

Natural casings are another story. They can come in a package of brine or in a heavily salted brine/water paste, or even in a cake of salt. These need to be pre-treated before use. The first reason is to dilute the salt to a palatable level, and to prevent them from getting so tough that you need a chainsaw to cut through them.

Take the natural casings from the package, and place them in a large bowl. They sometimes have a plastic ring they are tied around. Spread them out, and examine the way they are bound. Separate the amount that you will need (be excessive) for your sausage project (don't worry, any leftovers can be added back to the package). Place the casings to be used in a second bowl, and fill with as much water as you can. Let them soak for a few minutes then drain and refill. Then place a few inches of water in the sink (drain plug needed here). Drain the casings again, place in the sink. Take a casing, open one end and fill the entire casing with water from the tap. Do it for one whole length, then drop it and move to the next one, basically flush the inside. Be careful, because they will knot up on you. Leave them in the sink of water, and then withdraw what you need as you are ready to stuff it.

After they are stuffed, you need to remove all the air pockets. If you do not, you will end up with pockets of grease, that will make the whole thing will not look uniform and may even make for a lumpy looking sausage. What you use to poke the casings with is your business, a knitting needle is to large, but the tip of a knife, a sewing needle or pin, an ice pick or a sausage pricker does the trick.

 

Man Made

Obviously, man made means anything that doesn't come around in nature and man has had a hand in it somehow.

Collagen. I call this a man made casing, but it is of natural ingredients. Cattle hide has two layers, the hair side and the flesh side. The hide is split, giving you the leather for your shoes, purses and wallets, and the flesh side is dried, ground and dissolved and reformed into casings. It is a natural product, but you can't just cut it out of a cow, thereby my definition it is man made.

These things are formed into tubes, with a definite diameter, and are extremely uniform. IF exactly uniform sausage, cut to exactly the same lengths are essential for your sausage use these. The only variation in your sausages will be your packing them to uniform tightness, which is not an easy thing to do by hand. Occasionally you can find a place that will sell you a sleeve or two, but generally you have to buy a whole box. You can get these in clear and mahogany coloured, and they come in a range of size for a particular type of sausage. Sizes range from 18 to 32 mm. The 21 mm ones are useful to make pepperoni sticks. The sticks work great and are a whole lot easier than using sheep casings, on a negative note, if you over stuff one, it splits a long way and is a pain to recover from. Oh, did I mention that they ARE edible?

Fibrous. Are used to make dry and semi dry sausages, and have fibbers running the breadth and length of them. They allow for a much tighter packing of the meat on the inside, and generally have a protein inner lining, that makes removing them easy along with allowing them to shrink to fit as the sausage dries. They come in sizes ranging from 37mm to 150mm in diameter and varying lengths. They usually need some sort of soak time to make them usable. They are usually factory tied at one end, and need a special knot when you tie the other end, so that the knot won't unravel and cause the interior to drop to the floor.

Synthetic. Plastic, or something so close it doesn't matter. Advantages are that it need no special care before use, can be cut uniform, so that all packages are the same size and weight and can be packed super tight. And you can find them in just about any size, shape or colour you desire. Disadvantages? Don't plan on smoking anything in them, the smoke will stain the plastic, but the flavour will also stay on the plastic and not get to the meat.

 

Natural Casings

How people came up with using the guts of animals I will never really know, but it sort of follows that if you intend to use the whole animal, that these parts need to be used for something. The internals that are used for sausage casings are obtained commercially, and are thoroughly cleaned and packed in salt or salt brine that allows for refrigerated storage for an almost indefinite period of time.

Sorting, Rinsing, Applying

Natural casings come in a wide variety of sizes and are usually sold by the bundle or hank or half hank. The bundle or hank is about 80 metres, and will hold about 20 Kg of meat (sheep/lamb casing) or about 50 Kg of meat in the medium sized hog casing. There is no way to determine, except through trial and error how much casing is needed for a batch of meat. So take what you think you need plus about 50% and place the rest back in the fridge, then clean a strand as you go, clean it, stuff it and go to the next. Any leftovers go back into the original bag with maybe a teaspoon more salt, and then vacuum seal the bag if you can to help make the odour in the fridge stay at a level that is appealing to the nose.

Specific sausages call for specific casings, the recipes usually tell you what to use, but in general the following will help you determine what casing to use for what sausage.

These casings are usually heavily salted and require some preparation prior to use. Soaking, rinsing are a few items to consider, not to mention the unravelling of them. My first batch took me almost 2 hours to unravel and frustrated the dickens out of me, but then I just took them out and started pulling. I HIGHLY recommend laying them out, and figuring out how they were bundled before trying to remove one, it'll save you a whole lot of time.

Beef. Casings are used for sausages that require thicker than normal casings, and usually are not eaten with the product.

Beef Bungs come in sizes from 85mm to over 125mm, and are used for Capocolla, Veal Sausage, Large Bologna, Lebanon and cooked Salami's.

Beef Bladders range in size from 135mm inches to over 250mm and are used for Mortadella or for minced (ground) speciality sausages.

Beef Middles range in size from 43mm to over 110mm and come as natural whole product or can be sewn to increase the size. They are used for all other types of bologna Leona style sausage, dry and semi-dry Cervelats, dry and cooked salami and also for veal sausage.

Beef Rounds or Beef Rings from 28 mm to over 44 mm and are used for Ring Bologna, Ring Liver Sausage, Mettwurst, Polish Sausage, Blood Sausage, Kishka and Holsteiner Sausages.

Hog. Are probably the most widely used and are the most common ones found when you go to buy "casings". They are usually by the bundle and are strung through a plastic ring as a group. If care is not taken upon opening the package, you can spend HOURS trying to untangle these things.

Casings range in size from just under 32mm and go to just over 44 mm, and are used for Country Style Sausage, Linked Hot sausage, Large Frankfurters, Kishka, Kielbasa and Pepperoni.

Bungs come in 2 varieties "Regular" and "Sewn". The Regular bungs are about 1 inch in diameter, give or take a quarter inch or so. The Sewn range in size of 2.5 to 4 inches. Bungs are used in making Liver Sausage, Braunschweiger, Genoa and Thuringer sausages.

Middles are the part of the pig that is referred to as Chitterlings (Chitlin's). I don't have any size but they are used for Liver Sausage and Italian Salami.

Lamb. or sheep casings are usually a nice white colour, relatively strong for how flimsy they look and are the most tender of natural casings when it comes to eating them. They range in size from 16 to just over 26 mm and are used for most pork sausages, hot dogs and for sausage sticks.

CURES

 

The subject that seems to cause the most confusion to beginners is that of cures. They come in various forms and with various names but the bottom line is that one type contains sodium nitrite and the other contains sodium nitrite and sodium nitrate. The generic name for the former is Prague Powder No 1 and the latter is No 2. These go under various trade names but are always recognised by the Prague nomenclature.

Prague No 1 is used for cured sausages that fall into the semidry category in addition to other cooked products such as "boiled" ham. Prague No 2 is used for dried sausages and country cured hams and bacon. Both of these powders are combined with enough salt so that they can be measured out by the teaspoon for recipes. They are also coloured pink to distinguish them from common salt

In addition to the anti-bactericidal effects of cures, the most obvious effect of cures is the pink colour of the finished product.

These cures are inexpensive and readily available from the many sources of sausage making supplies.

FERMENTATION

Fermentation is another subject that has been much maligned in the amateur literature. It is either ignored completely, declared too complicated for amateurs or quack substitutes such as "Fermento" are recommended. As mentioned above, fermentation adds a taste element that simply can not be duplicated any other way. Furthermore, the lactic acid produced by the fermentation provides the sausage with an additional weapon against spoilage. Cured sausage without this step is about analogous to beer without alcohol.

Prior to modern times, sausages where hung up to cure and with luck, the appropriate lactic acid producing bacteria would happen along and colonise the sausage and produce the needed fermentation. Unfortunately, as in winemaking, trusting to luck often produces unpleasant surprises.

Contrary to the popular literature, the fermentation step is no more complicated than adding yeast to bread. In fact the culture is sold in foil packages just like yeast and stored in a freezer. It is inexpensive to begin with and only 1/8 tsp. is required for a 5-pound batch. Because of all the misinformation, and the biggest problem was finding a source for the culture you can experimenting with cheese cultures. They work fine but if you can fined a source for the proper sausage culture it would be better.

In use, the culture is mixed with a little water and sugar and then mixed in (along with the spices) with the meat mixture. After stuffing, the sausage is held at around 32C overnight for the fermentation to take place. This can be done in a smoker, oven with the light on or just take a little longer at room temperature. The sausage is then smoked, cooked or dried according to the recipe. There simply is no excuse for not fermenting if the type of sausage calls for it and that is just about all sausage except fresh.

SMOKING

Long ago, while meat was drying on the racks in the sun, someone came up with the idea of lighting a small fire under the racks to keep the flies and other bugs away from the drying meat. At first the fires were small and used any green woods available to create just a light smoke that would do the job. Well they sure were surprised at the added flavour, so they continued the process, trying deferent woods to find the ones with the best flavour.

Eventually, they determined that the fires also sped up the drying time of the meats they were smoking to preserve all winter long. Then applying a little salt or other spices made for an even better taste and then along came the other spices and then brining was created.

Although the spices and brine add the majority of the flavours when making sausage and smoked foods, the smoke is what makes it stand out from the rest of the stuff you can consume.

So What is smoke? It used to be part of the preservation effort, before refrigeration. Now it is used primarily as a flavour enhancement WHEN it is in fact smoked. Commercial entities add preservatives of a chemical nature to the meat, usually add some liquid smoke, steam cook it and sell it to you as a "Smoked product".

In the cloud of smoke there are minuscule droplets of chemicals (natural chemicals that is) such as carbolic acids, ketoses, phenols and others that condense out on the meat surface. Some of these will be absorbed into the meat the same way salt works its way into the meat when brined, others just stay on the surface and add that smoky flavour we all love. The chemicals also prevent the formation of bacteria and other micro organisms that cause the food decay. They also work with the salt and the cure to prevent the fat from turning rancid. I just mentioned the prevention of the formation of bacteria, and that is a fact, it will not kill the critters already in a piece of meat that has already started to turn bad.

Most sausages (fresh and dry) are smoked to add flavour, not to dry out the meat. Ensure that the surface is dry (this applies to meat, fish and sausages) before placing in the smoker or the smoke will not condense out evenly on the surface of the product. Smoke fresh sausages to a deep dark mahogany colour then be sure to refrigerate, remember this is for flavour only. For dry sausages, smoke to get the flavour you want, not to exceed about 90 degrees or so, then continue the DRYING process with cool air just like the recipes call for.

To Soak or not to Soak? Chips, chunks or logs? I use a mixture of Sawdust, chips and chunks. I do soak mine, in water for about an hour before use. Why? Because, I have found that if dampened the airflow is restricted, I get a much more mellow flavour. With to much air, or not pre-soaked, I get a much stronger, bitter flavour. Soaking and style of wood used should be left to personal preference, and I suggest you it try all ways and decide what is best for you.

Smokers come in all shapes and sizes and are not difficult to make. There are many sources on the web for information on them. You should get one that's capable of fermenting at 32C, smoking at 71C and cook at 142C which are the basic numbers needed for most sausage and ham.

BASIC SAUSAGE MAKING PROCESS

 

This can be broken down into 4 main steps:

mincing (grinding) the meat

Adding of spices and flavourings

Stuffing the casings

Storing

One thing we advocate is that you must keep your meat as cold as possible throughout the sausage making process. Before and after each step of the process refrigerate the meat and keep it as stiff as possible without actually freezing it. When mincing (grinding) the meat, if you use warm or soft meat, it tends to be mashed through the mincing (grinding) plates, turn mushy and lose all of the juice in the meat. You will also notice that once meat has been minced (ground) there is far more surface area for bacteria to develop, which is another good reason to keep it cold.

Mincing the Meat

Make sure that you cut your meat to fit the size of your mincer (grinder) ‘funnel’. Then refrigerate the cubed meat. Get the mincer (grinder) and dishes for the minced (ground) meat set-up on your work surface. Take the meat out of the refrigerator and mince (grind), working as quickly as possible. Cover the minced (ground) meat and return to the refrigerator or freezer, to chill down again.

Adding of Spices and Flavourings

We use two different methods of adding spices to the sausage:

Adding the spices to the cubed meat before mincing (grinding). This way when you mince (grind) the meat the spices are evenly distributed throughout the meat. If using this method we like to add the spices to the cubed meat the night before your mince (grind). This allows more of the flavours to work their way into the meat.

Adding the spices to the minced (ground) meat. You must be careful when using this method that you mix the spices thoroughly into the minced (ground) meat. The trick is not to compact the meat together too tightly when you do this. Again, keeping the minced (ground) meat very cold prior to adding the spices makes a big difference.

Put the meat back into the refrigerator once you have finished adding the spices.

Stuffing the Casings

Follow the instructions for Preparing Casings for Stuffing depending on which casings you are using.

After flushing the casings we like to keep them in a bowl of warm water next to the sausage stuffier. The warm water keeps the casing lubricated when you feed it onto the stuffing horn. Select the stuffing horn that is best suited to the thickness of the casing you are using. Find the end of a casing and slip this over the end of the stuffing horn. Push the casing over the stuffing horn towards the sausage stuffier, so that it forms an accordion-like pleat. Keep the casing wet throughout this process or it will not slide back on the stuffing horn very easily.

Leave some of the casing hanging over the horn. Start stuffing the sausage meat into the casing. You will need to regulate the flow of sausage into the casing, which will determine how tightly packed the sausage is. If you try and pack the sausage too tightly the casing will burst. If the casing does burst, tie it off at that point and start again. To regulate the flow of sausage hold the casing on the stuffing horn with your thumb and forefinger. Increasing or decreasing finger pressure on the casing will determine how tightly and consistently the sausage is packed.

As the sausage comes out of the stuffing horn, you can tie the ends at regular intervals or make links by twisting the sausage. Sausage like Boerewors is made in one continuous piece, which is coiled for storage.

Storing

After stuffing the sausage into the casings, we like to hang the sausage. This allows the casings to dry properly as well as gives the flavours in the sausage time to develop. We turn the central air conditioning up full until the house gets really cold. Cover a broom handle with aluminium foil and straddle between two chairs. Hang the fresh sausage over the broom handle until the casings are dry. Make sure that the sausage stays cool, or bacteria will develop. If the sausage has a lot of liquid it will drip from the casings as they dry, so you may want to put something down on the floor to catch the drippings.

When freezing sausage, you should place the sausage in zip-up type plastic bags. Use a straw to suck out as much of the air as possible. Seal the bag and freeze the sausage quickly to lock in the flavour. We use a vacuum sealer for this purpose which works very well, and makes for an attractive presentation if you are dishing out sausage to your friends as gifts.

Types and Cuts of meat for Sausage making

In older times, any thing that wasn't for a specific purpose went into sausage. For pork, you had your hams, chops, ribs and roasts, You had your bacon, but what about all the other parts of meat that were left over?

For Beef, you have roasts, steaks, briskets, ribs, and hamburger. Meat loaf gets old and so does those fried/grilled burgers, so what to do with it that'll be most tasty?

mince (grind) it, Spice it, stuff it, then cook and enjoy. There are some cuts of meat that make for nice sausages without the hassle of trying to find lean meat then fat for it.

 

Cuts that take the guess work from fat to lean rations

Pork - Boston Butts or Pork shoulder. These are approximately 75% lean to 25% fat which is perfect for almost any type of fresh sausage. You can purchase these boneless or bone in... Bone in is cheaper, just be sure to weigh the actual meat for proper amounts before starting the process.

Beef - Chuck Roast, 7 bone roast, Blade cut roast, pot roast or any cuts form the shoulder or chuck works just great as is with the correct % of lean to fat.

Veal - Any cut of veal is good to use, especially if you are going to make Bratwurst. But unfortunately, it's too damn expensive unless you have access to some home butchered.

 

Fat

In the course of a normal day/diet, if you were to separate out the fat from all the products that you eat, the average person consumes 8 tablespoons of fat. Can you imagine sitting down to the table and eating that with a spoon? Well, not to get to carried away, fat is necessary for good health. Certain vitamins are carried through the body while it is processing fat. It is beyond the scope of this site to teach the benefits of saturated and/or unsaturated fats, I just wanted you to know that while sausages are somewhat fatty, they can fit into a normal diet and be enjoyed.

Fat is necessary in sausage to give it the textures and flavour that we know and love. I know that when you take an extremely lean cut of meat and salt/pepper it then cook it, not only does it taste like leather, it has the same texture. So fat, taken in properly, is not only needed for good health, it is necessary for flavour.

A list of tools & equipment that is needed to make Sausages

 

A standard kitchen

Specifically a decent assortment of sharp knives, measuring cups/spoons, mixing utensils and a small weight scale. A food processor, mixer or one of those "outboard motor" hand held things. A garlic press is useful if you prefer to use fresh garlic and last but not least a spice/coffee grinder. I have two of them, one for all the spices I grind and pulverise, and one for coffee since I can't get the spice flavours out of the first one.

Plastic containers

I use 20 Litre square tubs and 20 Litre buckets. You need lids to prevent drying out and to prevent the other foods in the refrigerator from acquiring the flavour of the sausage. Do not use any of the metal ones, since the brines tend to corrode/discolour these but most important, the metal leaves an after taste that is not too appealing in the sausage.

 

Wood or sturdy plastic stirring instruments

I use wooden spoons or spatulas. I also have a bag or two of surgical gloves (Bought wholesale). There are times where a stirring instrument cannot or will not get you the even mixing you want, so using the gloves, resort to mixing the meat by hand. I also use these when I am packing the stuffer. Air pockets tend to do weird things to casings when they explode out of the stuffer.

 

Cotton twine or string

The twine is used to tie off the ends of the sausage although I have just used the casing to tie over itself to make a knot. But in the case of a rupture, the twine makes for a quick fix.

 

Meat mincer (grinder)

I am currently using a Kenwood Chef, with a mincer (grinder) attachment.

 

A stuffer

You can get these as a push rod type, a hand crank type, and electric model or even a hydraulic one. Your budget should be your guide, I use the attachment that fits onto the Kenwood Chef mincer (grinder).

 

An ice pick or other pointed poker

Sewing needles work, but your hands do tend to get a little greasy so this gets very, very tedious.

 

Equipment for Smoking foods

Muslin/cheesecloth bags, Small cross sectioned racks, Hanging hooks I have made some from old coat hangers.

Rods or poles in the smoker, Last but not least a smoker, commercially made or home made, what type really doesn't matter as long as it does what you want it to do.

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